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Profilometry of Grinding honing marks on rolled aluminum
  • Rolled aluminum surface, showing honing marks

 

Measuring post-grinding profiles:

Optical profiling produces a high-precision three dimensional measurement of the surface height of many materials. Peak to valley sensitivity can be expressed in angstroms. Surface peaks, valleys or step heights are accurately and repeatably measured using NIST-traceable processes - without surface contact, a non-destructive test.

 

Grinding, honing and polishing

3D optical profiling has been beneficially used in determining and maintaining quality control in honing and grinding of precision engineered surfaces.

For example, in polishing, honing or grinding processes, successive measurements can be made of the exact same location, to determine the cumulative effect or effectiveness of the finishing process. Subsequent measurements are not affected by smearing caused by stylus contact on fragile or soft surfaces. Sharp microscopic peaks can be rounded by stylus contact, reducing their height for subsequent measurements of the same location.

For high-slope surface effects, MicroXAM's proprietary image stitching feature allows multiple images at greater slope sensitivity to be stitched into a contiguous single data plot.

Optimizing cutting tools and materials

Using optical profiling, cutting tools may be optimized by analysis of wear on the cutting surfaces after successive cuts. Cutting speed, materials and lubricating materials can be varied for testing and process improvement and tribology of wear.

Texture of cut surfaces

Optical profiling with MicroXam is ideal for measurement of cut materials. Whether your interest is analysis of texture after cutting or distortion of materials as a result of the process, vertical scanning interferometers are ideal for determining the texture, roughness, asperity and peak to valley parameters on cut surfaces.

 

Products for this application

 

MicroXam

MicroXam RTS

RollXam

 

Related applications

 

Surface measurement 2D profiles

Volumetric analysis

Grinding polishing honing measurements

3D profiling of surfaces

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